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Natural Disaster Background
Natural Disaster Scene
Solar Panel
Battery Bank
Solpak Title

Project Brief

2024

4th Year​ -  8 weeks

Skills: Research, User testing, Developing and Applying Design Constraints

When the power goes out, stay connected and stay powered with Solpak, the ultimate portable solar energy solution.

Designed for emergency preparedness, off-grid living, and everyday use, Solpak harnesses the sun’s energy to power your laptop, appliances, medical devices, and more. No reliance on finite resources, such as gas, just clean, sustainable power at your fingertips.

Challenge

Design a product that is an incremental innovation on solar panels, adhering to one or more of the United Nations Sustainable Development Goals, namely Affordable, Clean Energy, and  Climate Acation. Action.

Opportunity

Create a reliable renewable energy source for individuals living in crisis zones, at-risk communities, or underserved regions.

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Battery Bank Interface

Interface

1 USB-A Port  3A 2 USB-C Ports 5A

3 AC Outlets 120V 5A

2 DC5521 Output Ports 12V 5A

1 DC Car Socket Output 12V 10A

On/Off Switch (DC Outlets)

Cable Storage Compartment

Display & Power Button

Reset Button (Circuit Protector)

AC Input Port 250V 10A

DC Input Port 125V  7A (Solar Power)

Expandability

The 100W solar panel can be folded and stored compactly in the SolPak. It has aluminum folding joints that automatically lock into place for added stability and rigidity.

Solar Panel expanding

Scenario

Carrying SolPak
opening solar panels out
Taking out solar panels from battery bank pocket
Charging electronic device with SolPak battery bank
Setting the stand

The 80Ah battery bank and solar panel fit together into a pak for portability and ease of use.

Pull out the folded solar panels, and then open them like a map.

Set the Solar Panel to 3 different angles, morning, midday, and afternoon.

The pak has a compartment for cables, 2 charging inputs and 9 outlets for all devices and appliances.

Optimizing Energy Needs for Disaster Preparedness

​Important Devices to Power 

Participants were briefed about their context: being in a hurricane, and were asked to fill out a questionnaire about which appliances they would find most important to power during such crisis.

Size pie chart diagram
Battery Size statistic

Smaller

Larger

Battery Size

Electronics

Necessary electronics need

Phones

Laptop

Fan

Mini Fridge

​Lamp

Router

Burner

Sump Pump

Participants were given different sized battery banks and a solar panel they were tasked to unfold. Testing determined that the unfolding process was not intuitive and needed to be simplified for the user. Participants also preferred the larger battery bank, with less added solar panels.

Refining Expandable Solar Panels

Battery size comparison
Portability, with strap
Adding solar panels to the battery bank
Solar panels compactly folded
Solar panels difficulty to unfold

Secondary Research

Participants: John, Sarah, Leo, Zara

Collaborative exercise with peers making a grafiti and Researching how solar panels work, the 5 Ws, UN Sustainable Development Goals, and a SWOT analysis.

Grafitti research board

As the world faces more frequent natural disasters, damage to critical infrastructure can affect communities, with underserved areas losing access to electricity for up to 28 days. Gas generators have been used for back up energy, but they are unreliable, provide limited electricity, and are dependant on fossil fuels. There is an urgent need for an independent, dependable and sustainable energy source for those in at risk zones.

Sketch Iterations 

Original Concept

 - 2 charging options, directly to the battery, and separate for wall mounting

 - Stand attached to the the battery bank, flimsy

 - Solar panels fold and attach to battery bank

Battery & Solar Panel Combined

Before Refinements

 - Screen size, way too big

 - Lightning bolt makes it feel like a toy

 - ports all squished with each other

Proposed Battery Bank

Initial concept

After User Testing

 - Solar panel stand inspired from laptop stand

 - Three angle settings

 - Unfolding and locking method, fit when collapsed

New Folding Method

Preliminary orthographic design

Front

Side

Back

Top

Laptop Stand Reference
Folding solar panels orthographic
front view solar panel orthographic

Back

Front

45॰

60॰

30॰

folding open concept
Rapid layout sketching
Battery Bank final design

 - Visual separation for input and output ports

 - Larger compartment for cords

 - Smaller screen size

 - Greater space between AC, DC, and USB ports

Final Iterations on Interface

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